10/26/2025
Making up another 10 copies of Gwen Jensen’s “We Owe the Dead the Truth.” this batch is the softcover variant. like the casebound hardcover edition, the softcover is sewn for quality and longevity.
The firststep is to pull 10 sets of 15 sheets from the “collation cabinet” I had built to store the sheets in.
Last month I rebuilt the Baumfolder 714 to make folding less of a time consuming process. a book’s worth of 15 sheets run through the Baum in 13-seconds. The end result is sheets folded at the head, and creased down the spine.
Then it’s up to the bindery table to sharpen the head crease with a bone folder, make the spine fold sharp, and nest the A and B sheets for each signature.
Once the batch has been folded, nested and collated, it’s time to stab the signatures in advance of sewing.
Because I’ve been doing pamphlet stitch binding for ages, years ago I built a cradle, and a couple stab guides to precisely place the stab holes. because a french stitch binding needs more, and a different frequency of holes than a pamphlet stitch, I whipped up a new guide from a piece of square dowel halved on the diagonal. using a drill press for straight 90-degree holes, I set up the holes to also accommodate sewing on tapes. knocking two cans off the fence with one stone (sparing the birds).
Then on to picking each signature, stabbing, and stacking back in collated order. easy work.
Finally, eight signatures require 9 lengths of fine linen binding thread to be stripped off the spool the length of the spine. that way you have enough length plus a but extra to sew each of the 8 signatures together, and have enough left to knot at the beginning and end. after drawing the thread over a block of bee’s wax, then it’s just a matter of methodically sewing each signature starting from the last to the first.
I can sew one block in around 20 minutes.
After all 10 blocks are sewn, the next step is to set each in a finishing press one by one, paint the spine with PVA to adhere each signature to the next, and clamp it tight to hold the block together before pasting on the cover. but that’s another process.
You can see the whole process here:
https://www.flickr.com/gp/interrobang918/2Y7g5t7N02
And while putting words into solid form and making real books real is enjoyable and all, being self-employed, my purpose in designing, printing, and publishing is to also make money to keep the lights on, the mortgage paid, and food on the table. to say I’d be deeply grateful to sell copies that I’ve labored over for three years goes without saying. except I just did.